Rotation—Castellation

Wrong nuts.

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Whenever a nut is subject to rotation, it is required to have a drilled bolt, castellated nut, and cotter key. In the top photo you can see that the proper bolt/nut combination is correctly used on the forward rudder cable link attachment, but not on the aft one. Similarly, in the bottom photo the nut on the control column, which uses a brass insert as a bushing, requires a castellated nut. If a bolt is used through a rod end bearing, the use of a fiber locknut is approved, as the bushing in the rod end bearing rotates instead of the bolt.

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Vic Syracuse
Vic is a fixed-wing and helicopter commercial pilot, CFII with ASMEL/ASES ratings, an A&P/IA, DAR, and EAA technical advisor and flight counselor. Passionately involved in aviation for over 40 years, he has built 11 aircraft and logged over 10,000 hours in 72 different kinds of aircraft. Vic volunteers as a Young Eagle pilot, has his own sport aviation business called Base Leg Aviation, and has written two books on aircraft prebuy and condition inspections.