Ultimate Avionics Work Surface

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A neat work surface makes for neat wiring and other work! Egg-crate foam – it’s a great addition to your shop.

Wiring a panel? How about upgrading to the ultimate avionics work surface? What might that be? Well glad you asked – because it’s really simple.

I have no idea where this “egg crate” foam came from—I have several sheets of it about 24” by 36”—must have come as packing material for something delicate, perhaps my little jet engine! But it is perfect for working on instrument panels. Not only is it soft, protecting the painted surfaces no matter if you have to tip it on to the front face or let it sit upright – but the depressions are perfect for keeping all of the little pins, screws, and washers that are part of any panel build. Try that with a flat workbench and you’ll have $0.62 (each) D-Sub pins and sockets getting swept off the bench and onto the floor by random bits of wire (been there, done that).

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Paul Dye
Paul Dye, KITPLANES® Editor at Large, retired as a Lead Flight Director for NASA’s Human Space Flight program, with 50 years of aerospace experience on everything from Cubs to the Space Shuttle. An avid homebuilder, he began flying and working on airplanes as a teen and has experience with a wide range of construction techniques and materials. He flies an RV-8 and SubSonex jet that he built, an RV-3 that he built with his pilot wife, as well as a Dream Tundra and an electric Xenos motorglider they completed. Currently, they are building an F1 Rocket. A commercially licensed pilot, he has logged over 6000 hours in many different types of aircraft and is an A&P, FAA DAR, EAA Tech Counselor and Flight Advisor; he was formerly a member of the Homebuilder’s Council. He consults and collaborates in aerospace operations and flight-testing projects across the country.

2 COMMENTS

  1. As an engineer, I have a bunch of ESD foam of different types I save for this exact purpose, both at work and at home. I have different sizes and types of foam depending upon what I’m working on. I also recommend people do this as much as possible. A lot of ESD safe packaging foam gets recycled where I work, so it’s easy to acquire plenty of it.

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