Dynamometer Break-In: Worth It

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Running a new engine on a test stand or, especially, a dyno, makes so much sense we don’t know why everyone doesn’t do it. OK, it costs $1,000 or more for a 3-hour break-in, but you end up with a proven, leak-free engine when it comes time for the first flight in your new airplane. Sign us up.

Many shops have a simple test stand where they can run the engine, but the ideal is a dyno where the engine is run under load (as if on the airplane) and engine power recorded.

Breaking in a new engine is best done on a dyno where it can be run hard and long and closely monitored. It’s safer and results in a better performing engine that burns less oil.

Besides validating the new engine is ready for flight—before your rump is in the seat—a dyno break-in gets around the problem of what’s good for a new engine and what’s good for the new airframe being at cross purposes. The engine absolutely needs to run hard against a load for an extended time to break in the rings while the airframe should be taken in the air in short, low-power flights. So break in the engine in safe, controlled conditions on a dyno and enjoy that short first flight that much more.

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Tom Wilson
Pumping avgas and waxing flight school airplanes got Tom into general aviation in 1973, but the lure of racing cars and motorcycles sent him down a motor journalism career heavy on engines and racing. Today he still writes for peanuts and flies for fun.

2 COMMENTS

  1. I’ve seen information that says because of the way the cylinders are made on Rotax engines, they don’t need to be “broken in”. Is this true? And if not, do you have info on where to get a Rotax 914 done right? Thank you very much. Kit building a SeaRey, and will soon be ordering the Rotax engine.

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