Show Your Sleeves: Silver or Copper?
Nearly every aircraft utilizes metal cables to operate control surfaces like elevators, rudders and ailerons. As a builder, you may be required to fabricate...
iPad Chiller
Just about every pilot I know uses an iPad or Android tablet with ForeFlight, Garmin Pilot or WingX software. In most cases it’s their...
What You Should Know About Screwdrivers
Screwdrivers come in many shapes and sizes. Wikipedia lists some 42 different types of screwdriver tips—from the common to the almost unheard-of. Here we...
Metal Magic: Cutting and Shaping Angle Aluminum
In another segment of KITPLANES' Metal Magic series, editor at large Paul Dye shows you how to accurately cut and artfully shape even large...
Cracked Exhaust
Exhaust cracks can be insidious, although sometimes they leave a gray-looking residue. Use a bright flashlight and inspect them every time the cowling is...
Progress Report: Bits and Pieces of HOG
OK, so we’ve got that 100-watt solar panel firmly bolted to the hangar roof. Let’s take the other pieces that we have to have...
Metal Magic: How To Back Rivet
Master aircraft builder Paul Dye demonstrates how to "back rivet" metal for a clean, consistent look, and offers suggestions to avoid common mistakes.
This series...
Fast, Flat and Simple
Nearly every kit aircraft will require a large, flat worktable for some part of its construction. Large and flat are the important qualities that...
Stage Right
Of all the milling machine jobs I do, 99.99% involve clamping work in the mill vise. Occasionally, a project comes up where the part...
HOG Prime Mover
Time to stop messing around. Time to fish or cut bait. Time to…oh, you know all the rest of that stuff. Me? I’m getting...
In Case You Missed It
The Home Machinist
Bob Fritz visited the TechShop workshop in Menlo Park, California, and got to play with lots of big, shiny toys that any homebuilder would covet.
Countersinking for a Flush Fastener Fit
In last month’s column, we talked about the procedures needed for installing flush rivets...