Builder Spotlight

Fabric has been used to cover a wide variety of aircraft since the Wright brothers first started tinkering with flying machines. But fabric-covering processes have changed a lot in the last century, becoming more systematic in addition to being more reliable. Part 1 of this new series by Ron Alexander details the evolution of fabric covering and discusses some of the basics of getting started.

Todays homebuilt aircraft avionics packages often incorporate a number of boxes behind the panel, all requiring a particular type of wiring to go with them (not to mention all the other power draws such as lights, flap motors, etc.). Its advisable, then, to consider the length and nature of the wiring to be included in your project from the moment you start building. Avionics techno Stein Bruch explains the how and why of managing the wiring requirements for your aircraft.

If you always wanted a custom exhaust for your homebuilt but were too afraid to ask, consider this alternative where you build the model and then send it in to the shop for professional fabrication. Author Bret Davenport found the Aircraft Exhaust four-into-one collector system for his Pitts S-1S more than satisfactory.

Mark Townsend’s scratch-building seminar allows builders to come away with the hands-on experience and the confidence they’ll need to start building a kit aircraft such as the Zenith STOL CH 701 from plans.

All it took for author Doug Rozendaal to gain additional respect for his F-1 EVO Rocket was a couple of months without it. Even though he didn’t have to go cold turkey and had other airplanes to fly, they weren’t the same. He offers an appreciation for airplanes with that fighter feeling.

Ken Pollock did not come by his interest in flying in the usual way. His father was the first to want to learn, but then when he changed his mind, his son took up where Dad left off. All this despite the fact that Ken had broken his neck in a car accident, and had no use of his legs, and little use of his arms and hands.

Some builders of Experimental/Amateur-Built aircraft are builders in name only, deferring primary construction of the aircraft to the pros. So concluded the FAA, which is determined to clamp down on those who would flout the 51% rules. What does it mean to regular homebuilders? Those who are building now will be unaffected, but for future builders, the FAAs guidance revisions could be significant.

Many of those who attend the big airshows, Oshkosh AirVenture or Sun n Fun, for example, stroll right past the buildings where would-be builders are trying a building technique on for size. Not so our intrepid contributor Cory Emberson, who got a schedule, circled three sessions of interest, and not only completed each class but lived to write about the experience.

Builders share their successes.

Guest columnist Bob Collins takes on those who would rush the airplane building process in the name of getting real about the project. To him, the journey is as important as the destination, and he believes he has his priorities straight when he occasionally puts family and friends ahead of spending an extra hour or two in the garage.