Jon Croke
As the founder of HomebuiltHELP.com, Jon Croke has produced instructional videos for Experimental aircraft builders for over 10 years. He has built (and helped others build) over a dozen kit aircraft of all makes and models. Jon is a private pilot and currently owns and flies a Zenith Cruzer.
Dimpling for Beauty and Speed
Each time you install a fastener on your airplane kit, consider whether the head of that fastener (rivet or screw) should protrude above the...
Don’t Get Bent Out of Shape With These Pliers
As a builder of a metal aircraft kit, you no doubt have heard the term “fluting” and fluting pliers. Let’s examine fluting pliers and...
Those Rivet Holes
In a prior Plane and Simple article (“Debunking Deburring,” March 2023), we discussed the importance of removing the burrs created by drilling holes in...
One Step Drill and Tap
We use quite a few small machine screws in our homebuilt projects. These small screws might be found, for example, holding the instrument panel...
The Inside Corner on Reducing Stress
It is common practice for builders to cut openings in aluminum aircraft structures. Popular examples include creating inspection or access panels in the wings...
Debunking Deburring
If you are building an aircraft kit that requires drilling holes into metal parts, there is no doubt that the subject of deburring will get mentioned.
Learning To Identify Solid Rivets
Nearly every homebuilt aircraft kit has at least a few solid rivets helping to hold it together. Some kit designs use thousands of these—others,...
Which Fabric Are You Going To Use?
If you are building a fabric-covered aircraft, you have multiple fabrics to choose from: polyester, Dacron, Stits, Ceconite, Poly-Fiber, Superflite or Oratex. Which one...
Taking Your Engine’s Temperature
Your aircraft’s engine requires monitoring of various temperatures for you to know that it will continue to purr along reliably for the entire flight....
In Case You Missed It
Perking up the performance of a Glasair Sportsman
Power Flow exhaust shows a measureable efficiency gain over the standard system.
RANS S-7S Courier
Marc Cook pilots the new RANS S-7S and finds many improvements, from increased fuel and storage capacity to a simplified aileron-control system that makes handling better than ever.